Albemarle’s PDC was recognized for its emissions reduction.

March 4th, 2012

Albemarle’s largest U.S.-based R&D location as well as a growing manufacturing facility, the Process Development Center (PDC) sits on a 36-acre site on Gulf States Road in Baton Rouge, LA., staffed with a dedicated team of Engineers, Chemists, Researchers, and Technologists.

At the PDC, Albemarle’s professionals perform fundamental research and product development in the laboratories, Pilot Plant Development, Market Development for initial commercialization, as well as full-scale Manufacturing. The PDC offers a unique combination of laboratory synthesis experience, scale-up capabilities, world class analytical capabilities, and versatile manufacturing processes. This combination allows the PDC to rapidly develop new products and processes, support process and product development for our customers, as well as for Albemarle Sites around the World.

Albemarle continues to make significant investments in the PDC to improve and expand Research and Development capabilities along with significant Manufacturing capacity to support the Polymer Solutions, Polymer Catalysts, Alternative Fuels, and Fine Chemicals businesses.

For information on Albemarle, click here.

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Earthwise Fire Safety Monthly Wrap Up: March

April 5th, 2011

Earthwise Fire Safety is your source for eco-friendly, fire safety solutions. Covering flame retardants used to enhance many consumer and commercial products, textiles and electronics, airplane and automobile interiors – this is our primary focus. Earthwise is division of Albemarle, our goal is to provide buyers of flame retardant solutions and the trade industry with timely and valuable insight. This includes new product launches, technical product data, government regulation, research and testing, and other related fire safety solutions information.

Check out some of the most popular posts concerning efforts to improve fire safety solution performance while being safe for the environment and all living beings. At Earthwise, know that true green chemistry involves the entire life cycle of a product from design and innovation, to minimizing the use of raw materials and energy, through the manufacturing process and down to the final stages of recycling or reusing commercial by-products.

Interested in green business ideas? Check out Our Green Lab or find us on LinkedIn.

Looking for safety tips that can help prevent fires, fire-related deaths and injuries? View Fire Safety For All.

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Manufacturers and Fire Safety Solution Suppliers Work Together to Increase Environmental Initiatives for Planet, Employers and Consumers

October 26th, 2010

Eco-friendly flame retardants and tech from earthwise - VECAP

Danielle Goossens, Global Product Stewardship Director
Meet the EarthWise Team is a series of inspirational and often untold stories about the people behind important solutions, technologies and products that make our lives better and safer every day.

The series presents some of the key scientists and business professionals who have contributed to the development, progress and implementation of the green chemistry products, processes and principles of Albemarle and the Earthwise brand.

Albemarle Corporation, headquartered in Baton Rouge, Louisiana, is a leading global developer, manufacturer, and marketer of highly-engineered specialty chemicals for consumer electronics, petroleum refining, utilities, packaging, construction, automotive/transportation, pharmaceuticals, crop protection, food-safety and custom chemistry services.

Earthwise™ is a new division of Albemarle Corporation. The brand represents a family of products that follows strict environmental-friendly standards, along with practicing green chemistry principles and include new green fire safety alternatives to existing fire safety solutions.

Albemarle is the global leader in flame retardants. Flame retardants or fire safety solutions that are critical ingredients in many consumer electronic products, as well as the interiors of automobiles and airplanes, save lives and protect property from fires.

A group of manufacturers of flame retardants launched an initiative to raise awareness of best practices in chemical handling processes among the companies that utilize these flame retardants. Let’s learn more about the Voluntary Emissions Control Action Programme (VECAP) from Danielle Goossens, Global Product Stewardship Director at Albemarle, who is based in Louvain-la-Neuve, Belgium.

Danielle, tell us about your role at Albemarle and the VECAP program
I am Danielle Goossens and I direct health, safety and environmental issues for Albemarle in Europe, the Middle East and Africa, except for manufacturing plants. I make sure the company is in compliance with the regulations in all the countries we serve. I also manage product stewardship worldwide. Which means I advise customers, who are themselves manufacturers, on the best ways to handle the products they purchase from us and how to avoid any environmental releases.

I received my undergraduate and doctorate degrees from the Catholic University of Louvain (Belguim) in 1979. I have worked mainly in research at the University and at Belgian pharmaceutical companies. In 1992, I joined Ethyl (which later spun off its chemical businesses as Albemarle) as an analytical chemist. I then moved to the Customer Technical Service area and assumed my current role in 2008.

What exactly is VECAP? How does it affect consumers and businesses?
As a voluntary program that promotes best practices for the handling of flame retardant chemicals, VECAP has a rather pragmatic goal: to make sure the customers are using the product safely at every stage. Albemarle and other flame retardant producers together acted on their concerns to limit the possible ways that these chemical products might enter the environment during manufacturing processes. In 2004, the companies launched this pioneering program. It’s highly unusual that the industry developed VECAP on its own, because often government regulators impose these kinds of standards on industry.

The three companies who formed VECAP are Albemarle Corporation, Chemtura Corporation and ICL-IP. Together, they sell to more than 500 customers worldwide. In 2009, the members of VECAP surveyed more than 135 sites in Europe, and perhaps another 100 each in North America and the Asia/Pacific regions. The number continues to grow in 2010, of course. At each company, there are between three and eight professionals (engineers, scientists, technical and advocacy staff) involved in the efforts, as well as third-party independent consultants.

By adhering to the best practices advocated by VECAP in sensitive areas, the makers of the plastic products and components that use flame retardants will reduce the potential contamination of food, air, water and earth. Plus, they limit their own employees’ and, downstream, consumers’ exposure to chemicals.

Additionally, there is a certification component; Bureau Veritas is an independent auditor that will certify a company is VECAP compliant and a seal can be placed on their website and packaging. Albemarle’s Magnolia plant, which is the principal facility in the US that produces brominated flame retardants, has been certified.

Finally, it is important to note the methodology for the initiative is a model that has already been adopted for other products by several chemical companies and can be modified for use by manufacturers in other industries.

How do you work with customers to let them know about VECAP?
We conduct a survey in a face-to-face meeting with the customer who purchases our flame retardant solutions. We ask about certain practices and calculate the potential chemical emissions. We then share with them the best practices and perform a separate calculation for the emissions that would be produced by following these new procedures. In some cases, the difference is astonishing and customers are surprised to learn by how much they might lower their emissions and be eco-friendly to the earth and workplace, while making these simple changes.

For example, the area that can have the greatest impact on emission reductions is the handling and disposal of packaging. Albemarle delivers the flame retardant powder to the customer either in small paper bags or in polypropylene supersacs. The paper bag-type of package holds 25 kilograms. We determined that, in the process of emptying the package, there was a waste factor of 150 grams in each one.

In contrast, we suggest a 1,000 kilogram polypropylene bag, something that is 40 times larger, yet it has a remarkably lower waste factor: compare 500 grams remaining in the large bag to 6,000 grams for the many smaller ones. Customers immediately recognize the impact of the amount of product that is purchased and not wasted:

When it comes to disposing of the packaging, whether paper or polypropylene, we encourage our customers to incinerate the bags or to bury them in a chemically controlled landfill.

In many countries, it does not cost any more to implement this best practice and the payoffs in reduced waste and safer operations are obvious, as is the positive impact on the environment.

Please tell us about VECAP’s other areas of best practices in the next blog post.
That will be my pleasure.

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Albemarle & Green Innovation an Ongoing Effort

July 16th, 2010

Innovation has always been an Albemarle priority. Today, we’re working harder than ever to channel our human and technological drive for advancement toward more sustainable solutions that benefit our employees, customers, consumers, communities and the environment.  We view green innovation and design as integral to the everyday employee experience.

See our 2009 highlights in The Annual Albemarle Sustainability Report.

Other successes include: In 2006, we began to formally recognize our individual locations’ pursuit of green innovation and design.  The projects our team pursue have several motivations. Energy reductions save money; emission reductions help meet company sustainability targets; and community initiatives are critical to our responsibility as good corporate citizens. Listed below are some of the recognitions of Albemarle locations.

Waste Reduction, Tyrone, Pennsylvania
The Tyrone engineering group identified an opportunity to use an alternative media- carbon dioxide, instead of phosphoric acid- to neutral high pH streams fed into one of its extraction units. With the switch to carbon dioxide made over a 6 month period, the Tyrone site avoided the use of 101,822 pounds of phosphoric acid and resulting discharge of 171,000 pounds of phosphate salts into the regional watershed.

Toxics Release Inventory/Hazardous Air Pollutant Reduction, Shanghai and Orangeburg
Albemarle’s Shanghai team has worked diligently to preserve the air quality near a beautiful hot spring resort by reducing emissions. The Orangeburg site experienced signification emission reductions after improvements to a vent system’s operation and reclamation of methylene chloride from a process acid.

Energy and/or Greenhouse Gas Reduction, Magnolia, Arkansas
The South Plant at Arkansas developed a leak reduction program driven by an additional employee hire, whose primary responsibility is to identify and document leaks in the facility’s air, nitrogen and steam systems.

Waste Reduction, Jordan Bromine Plant, Safi, Jordan
The Chlor-Alkali PLant at Jordan Bromine designed and implemented a process for recovering materials from various KCI waste streams, which previously necessitated outside liquid waste disposal services.

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Think It’s Easy Being Green? Think Again.

July 12th, 2010

Flame retardant expert Susan D. Landry reveals how green chemistry advancements will progress

Landry works with Earthwise™, a division of Albemarle, which will release an environmentally preferred  flame retardant, GreenArmor™, later this year. Creating an industry with minimized environmental impact begins with the research and development of eco-friendly, non-bioaccumulative  compounds, like GreenArmor, but involves players at every level of production and implementation.

Landry highlights three things necessary for increased sustainability:

  • Mandatory regulations
  • Voluntary phase-outs
  • Life-cycle awareness

Landry asks that users of flame retardants participate in VECAP (Voluntary Emissions Control Action Program) to address emissions in the manufacturing, processing and waste disposal stages of the product life-cycle.

To find out more, go see Landry’s presentation, “Regulatory Status and Sustainability of Flame Retardants,” at the IPC It’s Not Easy Being Green symposium, July 19-21. You can view the presentation slides below, or click here to download them.

Read the rest of this entry »

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